Lean Meeting Optimization empowers KPI-driven execution in nearly 200 global plants.
Schneider Electric — the leader in digital transformation of energy management and automation — deployed Decisyon's Lean Operations Optimizer (LOOP), also known as EcoStruxure Plant Lean Management, to digitize daily plant management and accelerate operational decision-making across its global manufacturing network. LOOP turns daily operations into a structured, AI-driven execution system that connects frontline teams, operational data, and workflows into a single platform.
The challenge
Large manufacturing organizations struggle with disconnected operational data, manual issue tracking, slow escalation of production problems, inconsistent daily management processes, and limited visibility from shop floor to executives. Without a structured system, issues linger unresolved, repeat across shifts, and drag down plant performance. Schneider Electric needed a way to digitize daily operational management while enabling faster decisions and coordinated action across plants worldwide.
The solution — LOOP
LOOP digitizes daily plant management and lean manufacturing workflows, turning operational meetings and issue tracking into a data-driven execution system. Teams capture issues instantly from the production floor, escalate faster to plant leadership, track actions and accountability with owners and timelines, standardize operational discipline globally, and leverage AI-driven insights that summarize activity, highlight risks, and automate reporting.
Built for modern manufacturing
LOOP is a secure, cloud-based SaaS platform that integrates with existing systems and scales across plants. It enables rapid deployment, global operational visibility, secure enterprise governance, AI-powered insights, and seamless scaling across plants and regions — while preserving each site's local flexibility and control.
Business impact
With LOOP embedded into daily operations, Schneider Electric achieved a 4–5% improvement in plant performance, faster issue identification and escalation, improved accountability across teams, greater operational transparency, and higher employee engagement. The platform is now used every day by 100% of employees in scope. LOOP improves the four core drivers of operational performance: downtime reduction through faster identification and escalation of issues; throughput improvement through better coordination across teams and shifts; quality performance through early detection of recurring problems; and workforce productivity through automated reporting and streamlined meetings. The combined scalable architectures of EcoStruxure Plant Advisor and Decisyon App Composer make it possible to configure and run a new plant in just 4 hours.
"Using the native collaboration capabilities and data-driven execution functions of Decisyon App Composer, Schneider Electric's Global Supply Chain has transformed almost 200 plants to work like they belong to a unique human being with one heartbeat guided by our Smart Factory digital brain."
Anthony LoyVP Smart & Sustainable Industrial Ecosystem Transformation, Schneider Electric
"This solution is used every day by 100% of our employees, operators or team leaders. It is at the center of our daily performance meetings and enabled us to improve our site performance by 4–5%. We have improved our reactivity, with the possibility of escalating priority actions during the course of the day."
Philippe SolaPlant General Manager, Carros, France — Schneider Electric
Proof from across every sector.
One plant. One use case. Real data.
Clear success criteria. Walk away on day 14 if it doesn't move the number.