Predictive maintenance with prescriptive AI

Catch the failure before it catches you.

Every unplanned stop, every wasted spare, every emergency call-out is margin walking out the door. Decisyon's AI agents predict the failure, find the root cause, suggest the fix, create the work order and integrate with the maintenance workflow.

Maintenance technician with tablet
The maintenance maturity curve

From firefighting to foresight — with the fix already in hand.

Most plants live somewhere between reactive ("it broke, go fix it") and calendar-based ("swap the part whether it needs it or not"). Both burn money. Predictive maintenance finally sees what's coming. Prescriptive maintenance closes the loop — telling your team exactly what to do, when, and with which parts.

That shift attacks the three silent killers of plant profitability: avoidable downtime, bloated spare-parts inventory, and labor stuck firefighting instead of improving.

Where legacy maintenance bleeds you

Five leaks, every single shift.

Unplanned stoppages

A line goes down mid-shift and the whole day's plan goes with it.

Calendar-based PMs

You're swapping parts that still had life left — or finding the damage after it's already done.

Alerts without context

An alarm screams. Nobody knows what's actually wrong. Hours disappear into diagnosis.

Multi-plant inconsistency

Every site runs maintenance its own way. Best practices never travel.

Costs creeping up

Maintenance spend rises, asset life shortens, and the CFO starts asking hard questions.

How it works

Four steps. No rip-and-replace. Your sensors stay where they are.

  1. 1. Connect what you already have. The Decisyon Smart Gateway plugs into the vibration, heat, pressure, and acoustic sensors already on your line — no equipment overhaul.
  2. 2. Learn what "normal" looks like. AI agents establish a healthy baseline for each asset from its own history. Every machine becomes its own benchmark.
  3. 3. Catch the anomaly humans miss. Predictive agents flag the early deviation a tech walking the floor — or a fixed-threshold alarm — would never see.
  4. 4. Prescribe and dispatch. The risk is named, a work order is opened in your CMMS or ERP, and the right technician shows up with the right parts and the diagnostic data already in hand.
↑ 10%
faster intervention — AI agents catch the issue before the shift loses it
↓ 25%
fewer maintenance activities, freeing techs for work that actually moves the plant
80/20
of mechanical failures are random, not age-based — calendar PMs were never going to catch them
Predict → Prescribe → Execute

From "we think something's wrong" to "here's the asset, the fault, the fix, and the tech on the way."

Trained on your plant, not a textbook

AI agents amplify your existing sensor data with high-fidelity synthetic signals — production-grade accuracy in weeks, not the years a traditional model would need.

Tells you what's wrong, not just that something is

Prescriptive agents classify the exact fault, the severity, and the asset — so the first person on the scene already knows what they're walking into.

Explains its reasoning

Technicians see why the model made the call. Trust builds. Adoption sticks. Audits get easier.

Gets sharper every shift

A built-in MLOps feedback loop learns from your technicians' fixes — the agents improve as your team teaches them.

Opens the work order for you

An LLM-powered agent writes the work order with the right parts, the right safety notes, and the right tech — delivered the moment the risk is real.

Why teams pick Decisyon

Maintenance stops being a cost center. It starts protecting throughput.

Typical platforms
  • · Months of model training and custom integrations before anything runs
  • · Alerts and dashboards — diagnosis is still on your team
  • · Black-box scores no one trusts
  • · Static models that drift as machines age
  • · Rigid architectures that can't keep up with your plant
Decisyon's advantage
  • · Pre-trained agents on a low-code platform. Live in weeks.
  • · Prescriptive work orders with parts, steps, and the right technician attached
  • · Transparent model reasoning and confidence — visible to every tech
  • · Self-improving MLOps loop that learns from every fix
  • · Built on Decisyon App Composer — adapts to your line, not the other way around

See prescriptive APM running on one of your assets.

Real sensors. Real failure signatures. Real work orders. Inside an hour you'll see what the agents catch, what they prescribe, and what it would have cost you to find out the old way.

Prove it in 14 days

One plant. One use case. Real data.

Clear success criteria. Walk away on day 14 if it doesn't move the number.

Pilot call: 30 minutes · ROI report: 2-minute form