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DECISYON DIGITAL FACTORY

Your Fast Flexible Factory Starts Here.

Visual MES

Digital Cockpit

Asset Management

Decisyon Digital Factory goes to work immediately.

It can be applied to a factory’s current workflow, or be easily adapted to a company’s specific production needs.

Customize it and deploy it everywhere in less than 6 weeks.

Real-Time Performance Management, Manufacturing Optimization & Asset Control

We’ve put it all together, so you don’t have to. Decisyon Digital Factory brings together all of the data, KPIs, visualization and analytical functionality you need to get and keep that edge. You’ll experience a flexible, visual, intuitive product that can be used “out of the box” or easily customized to your KPIs, workflow, or specific production requirements. You can do all of this without custom coding and endless development cycles.

  • Ready to use manufacturing solution
  • Flexible, modular approach
  • Technology agnostic – easily integrates with existing PaaS
  • Accelerate digital transformation across single plants and entire manufacturing ecosystems
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Take Your Digital Factory From Concept to Creation With Decisyon Smart Gateway

Decisyon Smart Gateway (DSG) takes your digital factory from concept all the way to development of a full digital replica of your operation. DSG sits between devices, operators and the cloud. Its job is to securely collect, analyze and immediately act on the raw data from its connected sensors and devices. DSG delivers the capabilities to readily connect all sorts of machines (old and new, different brands and protocols via PLCs), collect the streaming data to be consumed and utilized, and act as a filtering mechanism, then perform a quick diagnostic or predictive analysis. DSG is smart enough to apply rules, take required action quickly if needed, and send the required data to the application in the cloud.

Decisyon’s Smart Gateway (DSG) performs the following key functionality:

  • Connects all machines, devices, and sensors
  • Collects and orchestrates all streaming data from these sensors in real time
  • Brings that data to an edge location (an edge device or gateway)
  • Filters large volumes of data, applies some rules and selectively takes action
  • Creates and monitors a digital twin that simulates the real factory environment

Decisyon Smart Gateway goes far beyond the concept of a digital twin representation of assets. DSG is a unique piece of edge software technology that provides an integrated view of production as a whole, allowing the creation of an Operational Digital Twin as close as possible to the production line, and ensuring bi-directional data integration using any protocol. Management can visualize and monitor everything holistically, plan the details, prevent problems, close the loop and optimize the system.

The Operational Digital Twin, made possible by Decisyon Smart Gateway, delivers the toughest, most complex jobs effectively and efficiently. It is key to gaining competitive advantage and generating better business results. Learn more about how Decisyon Smart Gateway works with Decisyon Digital Factory to deliver operational intelligence by downloading the Decisyon Smart Gateway Tech Brief.

Digital Factory Modules

Visual MES

Production Line Dashboard
  • Provide production with a single point of access to all relevant data -- production data, line status, production orders phases, quantity produced, ongoing information, OEE, etc.
  • Enhance productivity with real-time tracking of PO assignment and advancing status
  • Easily detect the root causes for downtime and speed losses
  • Reduce the need for supervisor's support by empowering users with the tools to prevent problems before they impact productivity
  • Communicate in real time with Maintenance and Quality Assurance in case of a line stop or incoming issue
  • Reduce the time needed for shift handover meetings

Digital Cockpit

Real-time Performance Management
  • Drill down into line and production data to pinpoint root causes
  • Capture actions within a knowledge base for future problem resolution
  • View and insert data and KPIs in interactive boards
  • Encapsulate and aggregate information during formal review meetings
  • Enable performance dialogue through targeted visual dashboards and analytics
  • Facilitate reporting, decision-making and management at all levels of the operation

Asset Management

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  • Monitor plants, production lines and components of the machines from a central location
  • Schedule maintenance teams to repair them within a unified environment
  • Holistic view of your digital twins from sources such as historian systems, existing enterprise asset management, asset detail repositories, widgets and manuals
  • Failure prediction is simplified, and downtime is reduced
  • Enable collaboration around the recommended Next Best Action

Customer Success Stories:

See why global manufacturers turn to Decisyon for their manufacturing solutions

Multinational Pharma Plant Gets Lean with Visual MES

  • The company required a digitized environment for collaboration, information sharing, and decision making across plant operations, and manufacturing sites worldwide.
  • Decisyon Digital Factory provided a Visual MES solution that spanned multiple facilities, and integrated plant operations across disparate systems and processes.
  • The Visual MES solution improved operational communications, provided a 360-degree view of the entire operation (better decisions, improved processes, risk mitigation), and helped reduce costs through automated data collection and proactive intervention when issues would arise.

Digital Cockpit Solution Revolutionizes Manufacturing Operations

  • A global manufacturing company was plagued by inefficiencies with its manual, paper-based production operations.
  • By implementing the Digital Factory Solution, the multinational firm was able to provide a 360-degree view of its shop floor to its staff — from production line coordinators to plant directors.
  • The Digital Cockpit solution helped transform the firm’s manufacturing operations, enhancing shop floor efficiencies with its staff across plants and geographies, and boosted its ability to define and implement targeted actions.

Business Impacts

Customers implementing Decisyon Digital Factory have achieved the following benefits:
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100 digitalization of the process

From Aggregation to Action

The software solution you need to optimize everything about your factories
Enhance Productivity

Through real-time information exchange, error-prone, manual data/information collection and aggregation are reduced

Reduce Costs

Automated data collection and more timely intervention when issues arise reduce costly production delays

Improve Operational Communications

In-context collaboration reduces the need for phone calls, emails, and meetings between operators, managers, and departments

Promote Technological Innovation

Optimize and rationalize the Operational Excellence processes and highlight the use of advanced technology to customers and auditors

Decisyon Digital Factory

Execute With Confidence in any Complex Industrial Environment